Production Planning and Control Activities - 1664 Words

ASSIGNMENT 4 Production planning and control is considered as a backbone of the production. All inputs including the demand, forecasting, capacity should be analysed . The wrong input in the planning will cause problem to the production. Therefore, as an expert in Industrial Engineering, you are required to discuss and explain few issues as highlighted below: a) Inventory management is part of production planning and control activities. Based on Toyota Production System, the best quantity to be kept in the warehouse is zero inventory. i) Discuss how this concept can be implemented in small medium and enterprise (SME)? How SMEs could ensure the minimum inventory will not cause delay to the production? The Toyota Production System (TPS) is an integrated socio-technical system which established by Toyota where it contains its management philosophy and practices to surround in provided that best quality, lowest cost, and direct lead time through the removal of waste. The system also known as lean manufacturing. This system was urbanized between 1948 and 1975, and firstly called as just-in-time production, where it shapes on the approach formed by the founder of Toyota, Sakichi Toyoda, his son Kiichiro Toyoda, and the engineer Taiichi Ohno. Besides that, jidoka is one of the two main leaders of TPS. Jidoka was well-defined as an automation with a human touch. It refers to the skill to break production lines, by man or machine, in the event of difficulties such asShow MoreRelatedRequirements Of The Computer Aided Manufacturing Systems With A Special Focus On Mes Functionality1626 Words   |  7 PagesNowadays, the rapidly changing environment requires rapid changes in manufacturing s ystems. Industries must adapt their manufacturing systems to maximise their productivity and the profitability of production. Customers increasingly require a shorter time to market. The changes include shorter product life-cycles, increasing requirements for quality, increasing the customisation of products, the faster implementation of advanced technology and optimising the cost of energy. These expanding optionsRead MoreCase Study : Medtech Eletronics Equipment Manufacturer Essay1413 Words   |  6 Pagesand capacity plans problems, quality control problems, inefficient operations problems and the problems of shop-floor systems and supplier systems. Then the study will discuss MPC and explain the 3 parts of MPC (Manufacturing Planning and Control) Framework which are front end, engine and back end. After that the essay will connect MPC and the 5 problems to find solutions which are production scheduling, engineering control, ISO 9000 or six sigma quality control systems, ICTs sy stems for communicatingRead MoreDescription Of Royal Dutch Shell Plc1229 Words   |  5 Pagesturning crude oil into a range of refined products for domestic, industrial and transport use. [1]Shell’s major focus on need to build sustainable energy future. Shell stresses its role in integrating sustainability at all levels of its business. It planning to reduce impact on the environment. Shell working to minimise its environmental impact in a number of ways: †¢ Managing CO2 emissions †¢ Reduce water dependency †¢ Minimise waste †¢ Carry out biodiversity assessments †¢ Collaborate with internationalRead MoreEssay on Lean Management1585 Words   |  7 PagesProduction relates to where raw materials also known as inputs are converted into outputs. The main role of production is to produce services and products that customers demand in the most economical and efficient way (Kumar 1999). Production planning and control is necessary in making decisions concerning utilization, acquisition, and allocation of resources in production processes with the objective of satisfying customer needs effectively and efficiently. It is used in determining workforceRead MoreEssay MRP II1635 Words   |  7 Pagesmuch material can actually be handle within the plant. Furthermore, it actually handles production scheduling, labour needs, inventory budgets, and personnel needs. But the most important feature is the addition of the finance interface. This module provides the capability of transforming the operating production plans into financial terms, consequently the data can be used for financial planning and control purposes of a more general management nature. Another significant addition is the simulationRead MoreScope Nature1393 Words   |  6 Pagesare involved in product and service design, process selection, selection and management of technology, design of work systems, loc ation planning, facilities planning, and quality improvement of the organization s products or services. The operations function includes many interrelated activities, such as forecasting, capacity planning, scheduling, managing inventories, assuring quality, motivating employees, deciding where to locate facilities, and more. We can use anRead MoreRecommendation Of Priority Is Initiatives1143 Words   |  5 Pagesorder to address the problem areas discussed above we propose the following Information system for Brick House i.e., BHS 2.0 A new system BHS 2.0 integrates order entry, master scheduling and manufacturing execution. 1. The main features of the production order tracking system are: †¢ Tracks WIP(Work in Progress) †¢ Sends back the information of estimated order completion to Order Entry system †¢ Live Capacity estimation is calculated using below parameters: †¢ Planned downtime of any manufacturingRead MoreHomework chapter 1 Essay1675 Words   |  7 Pagesdescribe some planning and control activities that its managers would engage in. 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Management encompasses four principle elements; to plan, organize, lead, and control the limited resources of an organization, to achieve the statedRead MoreProcess Design for Riordan Manufacturing1523 Words   |  7 PagesCalifornia, is the leading manufacturer in plastic injection molding. The company also has facilities in Albany, Georgia, Michigan, Pontiac and Hangzhou, China. This paper is to present a production process design proposal for the electric fans until it arrives at to the final consumer. Riordan materials resource planning system The plant in China operates as a decentralized unit of Riordan Manufacturing. The electric fan parts are sourced locally and they also purchase polymers, which are molded to